Description
Full Radius Slitting Saw for Form Milling
Unlike a conventional straight-tooth slitting saw, a full radius slitting saw has a precisely ground radius profile on its cutting edge to machine specified radius grooves and rounded-bottom contours.
Depending on the workpiece geometry, cutter design and cutting conditions, the required radius profile may be produced in a single machining operation.
Typical applications include:
- Radius grooves
- O-ring grooves
- Rounded-bottom slots
- Semicircular grooves
- Seal grooves
- Radius cutting and form milling
- Precision profile milling
Technical Specifications
| Specification | Options |
|---|---|
| Tool Type | Full Radius Slitting Saw / Radius Form Milling Cutter |
| Material | Solid Carbide |
| Diameter | 8–200 mm / Custom |
| Radius | R0.2 mm and above / Custom |
| Thickness | 0.5 mm and above / Custom |
| Bore Size | Standard & Custom |
| Tooth Geometry | Standard, Custom & Radius Profile |
| Tooth Count | Custom |
| Carbide Grade | According to application |
| Coating | Uncoated, TiN, TiAlN, AlCrN & Custom |
| Tolerance | ±0.005 mm, depending on specification |
| Mounting Features | Keyways, drive holes & Custom |
| Marking | OEM Laser Marking / Custom Marking |
Full Radius Slitting Saw Applications
Our Radius Slitting Saws and full-radius form milling cutters can be used on:
- CNC machining centers
- CNC milling machines
- Conventional milling machines
- Special-purpose milling equipment
Cutter diameter, thickness and bore size can be matched to the machine and workpiece requirements.
FAQ
What is a Radius Saw Cutter?
A radius saw cutter is a form milling cutter designed to machine specified radius profiles, rounded-bottom slots or grooves. A full radius slitting saw is a circular cutter with a ground radius profile for producing these features. The appropriate cutter depends on the required radius, groove dimensions and workpiece geometry.
Can you manufacture custom radius cutting saws?
Yes. We manufacture custom radius cutting saws according to drawings, samples or specified dimensions. Options include cutter diameter, radius profile, thickness, bore size, tooth count and tooth geometry.
What materials are available?
Our Full Radius Slitting Saws are manufactured from solid carbide, with the carbide grade selected according to the workpiece material and machining conditions.
Can you provide small-batch custom production?
Yes. Small-batch custom production is available. Typical lead time is 2–4 weeks, depending on cutter specifications and order quantity.
Request a Custom Full Radius Slitting Saw
Need a custom full radius slitting saw or radius cutting saw? Send us your drawing, required radius, cutter dimensions and machining details for technical review and quotation.
