Customer Case | Custom Solid Carbide Slitting Saw Cutter for Steel (Diameter 100 mm, Thickness 4.0 mm, Arbor 22 mm, 24 Teeth, R2.0 Radius)
A Customized Solution for Slot Milling and Form Milling
Introduction
In precision machining, standard cutting tools do not always match the exact dimensions and profile requirements of a workpiece. When special slot geometries, radii, or form features are required, customized tooling can often provide a more efficient machining solution.
Recently, a customer required a solid carbide slitting saw cutter with a specific R2.0 profile geometry. Based on the customer’s drawing specifications, Suzhou Jin Li Cutting Tools supplied a customized cutter with the following dimensions:
- Diameter: Ø100 mm
- Cutting Width: 4.0 mm
- Bore Size: Ø22 mm
- Number of Teeth: 24T
- Profile Radius: R2.0
- Material: Solid Carbide
The customized cutter enabled the customer to combine slot milling and form milling operations into a single machining process, helping improve productivity and machining consistency.
Customer Requirement
The customer required a slitting saw cutter featuring an R2.0 profile and specific dimensions that could not be fulfilled by a standard catalog tool.
To achieve the required part geometry efficiently, the cutter needed to generate both slot and profile features during the same machining operation.
For this reason, a customized tool was selected.
Customized Tool Specifications
Tool Type
Solid Carbide Slitting Saw Cutter
Dimensions
- Diameter: Ø100 mm
- Width: 4.0 mm
- Bore: Ø22 mm
- Teeth: 24T
- Radius: R2.0
Application
Suitable for slot milling and form milling operations where profile accuracy and dimensional consistency are required.
Why Choose a Customized Slitting Saw Cutter?
Compared with standard tools, a customized slitting saw cutter can be manufactured according to the exact dimensions and profile requirements of the workpiece.
Benefits include:
- Reduced machining operations
- Fewer tool changes
- Improved profile accuracy
- Better dimensional consistency
- Increased production efficiency
For applications involving special profiles, a customized cutter can often simplify the machining process significantly.
Advantages of Solid Carbide
Excellent Wear Resistance
Solid carbide provides long tool life and stable cutting performance in demanding machining applications.
Consistent Profile Accuracy
The precision-ground R2.0 profile helps maintain consistent machining results throughout the production cycle.
High Rigidity
Compared with conventional HSS tools, solid carbide offers greater rigidity, contributing to improved machining stability and surface quality.
Reliable Performance
The combination of carbide material and optimized tool geometry helps deliver stable cutting conditions and repeatable results.
Customer Benefits
By using a customized solid carbide slitting saw cutter, the customer achieved:
✔ One-pass slot milling and form milling
✔ Reduced machining time
✔ Fewer tool changes
✔ Improved dimensional consistency
✔ Increased production efficiency
✔ Lower overall manufacturing costs
Custom Slitting Saw Cutters from Suzhou Jin Li Cutting Tools
Suzhou Jin Li Cutting Tools supplies customized carbide slitting saw cutters according to customer drawings and machining requirements.
Customization options include:
- Special diameters
- Non-standard widths
- Profile radii
- Special tooth forms
- Form milling geometries
- Multi-cutter assemblies
If you are looking for a customized slitting saw cutter solution, our team will be happy to discuss your application requirements.
This tool is part of our custom solid carbide slitting saw solutions.
Recommended Internal Links
- How to Choose Non-Standard Custom Saw Blade Milling Cutters?
- How to Choose the Right Slitting Saw
- HSS vs Carbide Slitting Saws: Which One Is Better?
- Slitting Saw Speed and Feed Guide
- How to Extend Slitting Saw Tool Life
- How to Choose Non-Standard Custom Saw Blade Milling Cutters?