Customer Case | Ultra-Thin Solid Carbide Slitting Saw for Micro Motor Shaft Component Machining (Diameter 20 mm, Thickness 0.2 mm, Arbor 6 mm, 56 Teeth)
Enhancing Precision Machining of Micro Mechanical Components
In precision manufacturing industries such as micro motors and miniature mechanical systems, machining stability, cutting accuracy, and surface quality are critical to product performance. Manufacturers require ultra-thin cutting tools capable of maintaining consistent performance under high-precision conditions.
This case involves a customer in the precision motor industry using an ultra-thin solid carbide slitting saw 20×0.2×6×56T for machining micro motor shaft-related components.
Customer Background
The customer specializes in the production of precision micro motor components and related mechanical parts. With increasing demand for miniaturization and higher performance standards, the customer required a cutting solution capable of handling extremely fine and precise machining operations.
Before using the carbide slitting saw, the customer faced several challenges:
- Difficulties in maintaining stable cutting performance
- Tool wear during high-precision machining
- Burr formation on small components
- Limited tool life under continuous operation
- Inconsistent surface quality
These issues affected machining efficiency and product consistency.
Product Specification
The applied tool solution is an ultra-thin solid carbide slitting saw with the following specifications:
- Material: Solid Carbide
- Diameter: 20 mm
- Thickness: 0.2 mm
- Bore: 6 mm
- Teeth: 56T
- Application: Precision micro component machining
The ultra-thin design ensures minimal material loss and high-precision cutting performance.
Key Advantages
Ultra-Precision Cutting Capability
The 0.2 mm thickness enables extremely fine cutting, suitable for micro-scale machining applications.
Excellent Surface Quality
High tooth density (56T) provides smooth cutting action and reduced burr formation.
High Stability in Micro Machining
Optimized carbide structure ensures stable performance in continuous precision operations.
Extended Tool Life
Premium solid carbide material improves wear resistance and reduces tool replacement frequency.
Application Scope
This ultra-thin carbide slitting saw is widely used in precision manufacturing industries such as:
- Micro motor component machining
- Precision mechanical parts production
- Small-scale metal component cutting
- High-precision slotting applications
- Miniature industrial component processing
Conclusion
This case demonstrates how an ultra-thin solid carbide slitting saw 20×0.2×6×56T helps improve machining precision, stability, and efficiency in micro motor component manufacturing.
With its ultra-thin design and stable cutting performance, it is an ideal solution for high-precision micro machining applications.
This tool is part of our custom solid carbide slitting saw solutions.