Custom Solid Carbide Slitting Saw 3″ × 1/16″ × 72T for Precision Slotting Applications
Precision Carbide Slitting Saw Solution for Thin Slot Machining
Project Overview
A precision machining application required a solid carbide slitting saw with a thin cutting width, high tooth count and excellent cutting stability.
For this application, a customized carbide slitting saw was manufactured with a 3-inch diameter, 1/16-inch thickness and 72-tooth design. The thin blade structure helps reduce material waste, while the high tooth count provides smoother cutting performance and improved surface finish during precision slotting operations.
Customized Solid Carbide Slitting Saw Specifications
Product Type: Solid Carbide Slitting Saw
Diameter: 3.000″ (76.2 mm)
Thickness: 0.0625″ (1/16″ / 1.5875 mm)
Bore Size: 1.000″ (25.4 mm)
Number of Teeth: 72T
Tooth Design: Straight Tooth
Material: Ultra-fine Grain Solid Carbide
Application: Precision Slotting & Parting Operations
Manufacturing Features
To achieve stable performance in precision machining, this carbide slitting saw features:
- Thin blade design for narrow slot machining and reduced material loss
- 72-tooth configuration for smoother cutting action and improved surface quality
- Solid carbide construction for high hardness and excellent wear resistance
- Precision grinding process to ensure sharp cutting edges
- Optimized tooth geometry to reduce cutting vibration and improve tool stability
Application Advantages
This type of thin solid carbide slitting saw is ideal for machining applications that require:
Narrow Slotting
The 1/16-inch thin kerf design allows manufacturers to create precise narrow slots while minimizing material removal.
High Surface Finish
The high tooth count helps achieve smoother cutting performance, reducing burrs and improving the final machining quality.
Long Tool Life
The ultra-fine grain carbide material provides excellent wear resistance, making the tool suitable for continuous CNC machining operations.
Typical Applications
Custom carbide slitting saws of this type are widely used in:
- CNC milling operations
- Precision part separation
- Small component machining
- Mold and tooling manufacturing
- Automotive precision parts
- Aerospace component machining
- Medical device component manufacturing
Custom Solid Carbide Slitting Saw Manufacturing Capability
We specialize in manufacturing custom solid carbide slitting saws and precision circular milling cutters according to customer drawings and machining requirements.
Our customization capabilities include:
- Custom diameter and thickness
- Bore size and hub design
- Tooth number and tooth geometry
- Straight tooth, alternate tooth and staggered tooth designs
- Full Radius tooth profiles
- Custom coatings for different materials
Whether for ultra-thin slotting saws, special tooth designs or small-batch precision cutting tools, we provide flexible manufacturing solutions for global machining
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