Custom Solid Carbide Full Radius Slitting Saw – 1.000″ × 0.375″ × 0.024R × 24T for Precision CNC Milling
Customer Case: Custom Full Radius Carbide Slitting Saw for CNC Machining
A customer required a solid carbide full radius slitting saw for precision CNC machining. The tool was specified in inch dimensions and designed for a machining application where accurate slot geometry, smooth cutting performance, and consistent tool life were important.
The customer provided the following specification:
1.000″ × 0.375″ × 0.024R × 24T, Full R
The dimensions are expressed in inches:
- Outside Diameter: 1.000″
- Thickness: 0.375″
- Radius: 0.024″
- Teeth: 24T
- Tooth Geometry: Full Radius (Full R)
- Tool Material: Solid Carbide
- Application: CNC Milling
Full Radius Tooth Geometry for CNC Milling
Unlike a conventional straight-tooth slitting saw, a full radius tooth profile incorporates a radius across the cutting edge. This geometry can be selected when the machining process requires a specific rounded slot profile or smoother engagement between the cutting edge and workpiece.
For CNC milling applications, the appropriate combination of diameter, thickness, radius, tooth count, and cutting geometry is important for achieving stable cutting performance and consistent results.
Custom Manufacturing Based on Customer Specifications
For this project, the tool was manufactured according to the customer’s specified inch dimensions and tooth geometry.
The manufacturing process focuses on maintaining consistency in:
- Outside diameter
- Tool thickness
- Bore and mounting dimensions
- Tooth spacing
- Full-radius tooth geometry
- Cutting-edge quality
- Dimensional accuracy
Different carbide grades, tooth geometries, and coatings can also be selected according to the workpiece material and machining conditions.
Why Choose a Solid Carbide Full Radius Slitting Saw?
A solid carbide slitting saw can provide the rigidity and wear resistance required for precision CNC machining. Combined with a full-radius cutting profile, it is suitable for applications where the slot shape and cutting-edge geometry are important.
The 1.000″ × 0.375″ × 0.024R × 24T configuration demonstrates our ability to manufacture custom solid carbide milling cutters according to customer drawings and technical specifications, including inch-based dimensions commonly used in North American and European machining applications.
Technical Specification
| Item | Specification |
|---|---|
| Tool Type | Solid Carbide Full Radius Slitting Saw |
| Outside Diameter | 1.000″ |
| Thickness | 0.375″ |
| Radius | 0.024R |
| Tooth Count | 24T |
| Tooth Profile | Full R / Full Radius |
| Application | CNC Milling |
| Material | Solid Carbide |
| Manufacturing | Custom according to customer specifications |
Custom Solid Carbide Slitting Saws for CNC Machining
We manufacture solid carbide slitting saws, full radius slitting saws, and other carbide milling cutters according to customer drawings, dimensions, tooth geometry, and machining requirements.
Custom options can include diameter, thickness, bore size, tooth count, tooth profile, radius, and coating.
If you have a drawing or an existing tool specification, we can review the dimensions and recommend a suitable carbide grade and cutting geometry for your CNC machining application.
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