Custom Solid Carbide Slitting Saw 4-1/4″ × 0.062″ for Precision Thin Slot Machining
American Customer Case: Ultra-Thin Carbide Slitting Saw for Precision Cutting Applications
Project Overview
A precision machining application required a thin solid carbide slitting saw with stable cutting performance, accurate slot width and excellent tool durability.
For this application, we manufactured a customized solid carbide slitting saw with a 4-1/4 inch outside diameter and 0.062 inch thickness. The ultra-thin blade design helps minimize material waste while providing accurate and efficient cutting performance for precision machining operations.
Customized Solid Carbide Slitting Saw Specifications
Product Type: Solid Carbide Slitting Saw Blade
Diameter: 4.250″ (108 mm)
Thickness: 0.062″ (1.57 mm)
Bore Size: 1.000″ (25.4 mm)
Material: Ultra-fine Grain Solid Carbide
Tooth Design: Precision Ground Tooth
Application: Thin Slotting, Parting and Precision Cutting
Manufacturing Features
To meet the requirements of precision machining, this carbide slitting saw was manufactured with:
- Ultra-thin blade design for narrow slot machining and reduced material loss
- Solid carbide construction for high hardness and excellent wear resistance
- Precision grinding technology to ensure sharp and consistent cutting edges
- Optimized tooth geometry for smooth cutting performance
- Accurate thickness control to maintain stable cutting width
Application Benefits
This ultra-thin solid carbide slitting saw provides several advantages:
Reduced Material Waste
The 0.062-inch thin blade minimizes cutting kerf, making it suitable for applications where material saving is important.
High Cutting Accuracy
Precision manufacturing ensures consistent blade thickness and stable cutting performance during CNC machining operations.
Extended Tool Life
The solid carbide body provides excellent wear resistance and maintains cutting performance during demanding applications.
Typical Applications
This type of custom carbide slitting saw is suitable for:
- CNC milling machine slotting
- Precision part separation
- Thin groove machining
- Small precision component manufacturing
- Mold and tooling components
- Automotive parts machining
- Aerospace precision components
Custom Solid Carbide Slitting Saw Manufacturing Capability
We specialize in manufacturing custom solid carbide slitting saw blades and precision circular milling cutters according to customer drawings and machining requirements.
Customization options include:
- Diameter and thickness
- Bore size and hub design
- Tooth number and tooth geometry
- Straight tooth, alternate tooth and staggered tooth designs
- Full Radius tooth profiles
- Custom coatings for different materials and machining conditions
With flexible production capability, we support customers worldwide with non-standard carbide cutting tools, from prototype development to repeat production orders.
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