Custom Solid Carbide Slitting Saw 50mm × 2.0mm with Full Radius Tooth for Precision Slot Milling
European Customer Case: Full Radius Carbide Slitting Saw for Precision Groove Machining
Project Background
A European customer required a custom solid carbide slitting saw for precision groove machining and profile milling applications.
The machining requirement was to produce a specific radius groove with high dimensional accuracy and excellent surface finish. Standard straight-tooth saw blades could not achieve the required profile, so a Full Radius tooth design was developed to directly machine the required curved geometry.
Based on the customer’s drawing and application requirements, we manufactured a customized carbide slitting saw with optimized tooth geometry and precise dimensional control.
Customized Solid Carbide Slitting Saw Specifications
Tool Type: Custom Solid Carbide Slitting Saw / Carbide Milling Cutter
Diameter: 50 mm
Thickness: 2.0 mm
Bore Size: 16 mm
Number of Teeth: 16 Teeth
Tooth Design: Full Radius Tooth
Tool Material: Ultra-fine Grain Solid Carbide
Application: Precision Slotting, Groove Milling and Profile Machining
Manufacturing Solution
To meet the customer’s machining requirements, the carbide slitting saw was manufactured with:
- Full Radius tooth geometry for machining curved grooves and special profiles
- Solid carbide construction for high wear resistance and long tool life
- Optimized tooth design to achieve smooth cutting performance
- Precision grinding process to ensure accurate cutting edges
- Controlled thickness tolerance for consistent machining results
Application Benefits
This custom solid carbide slitting saw provides advantages for precision machining applications:
1. Direct Radius Groove Machining
The Full Radius tooth profile allows the tool to generate the required radius shape directly, reducing secondary machining operations.
2. Improved Surface Finish
The optimized tooth geometry helps reduce vibration and cutting resistance, producing smoother machining surfaces.
3. Long Tool Life
The ultra-fine grain carbide material provides excellent hardness and wear resistance for demanding CNC machining applications.
Typical Applications
This type of custom carbide slitting saw is suitable for:
- CNC milling machines
- Precision groove machining
- Radius slot machining
- Mold and tooling components
- Automotive precision parts
- Aerospace components
- Custom mechanical parts
Custom Carbide Slitting Saw Manufacturing Capability
We specialize in manufacturing custom solid carbide slitting saws and precision carbide milling cutters according to customer drawings and machining requirements.
Available customization options include:
- Custom diameter and thickness
- Bore size and mounting design
- Tooth number and tooth geometry
- Full Radius tooth design
- Straight tooth and alternate tooth design
- Custom coatings for different materials
From prototype development to repeat production, we provide flexible manufacturing solutions for customers requiring non-standard carbide cutting tools.
Related Product:
Related Articles：