Custom Solid Carbide Slitting Saw 6″ × 0.122″ 120T for Precision CNC Slotting
Project Overview
A precision machining application required a solid carbide slitting saw with high tooth count, stable cutting performance and accurate dimensional control.
Based on the application requirements, we manufactured a customized solid carbide slitting saw featuring a 6-inch diameter, 0.122-inch thickness and 120 teeth design. The optimized tooth geometry and solid carbide construction provide smooth cutting performance, excellent wear resistance and long tool life for precision slotting operations.
Customized Tool Specifications
Product Name: Solid Carbide Slitting Saw
Outside Diameter: 6.000″ (152.4 mm)
Bore Diameter: 1.000″ (25.4 mm)
Thickness: 0.122″ (3.10 mm)
Number of Teeth: 120T
Hub Diameter: 3.500″ (88.9 mm)
Material: Ultra-fine Grain Solid Carbide
Application: Precision Slotting & Part Separation
Manufacturing Features
To achieve reliable performance in precision machining applications, this carbide slitting saw was manufactured with:
- High tooth count design for smoother cutting and improved surface finish
- Accurate thickness control for consistent slot width
- Optimized tooth geometry to reduce cutting resistance
- Solid carbide construction for high hardness and wear resistance
- Optional PVD coating to improve tool life when machining difficult materials
Application
This custom solid carbide slitting saw is suitable for:
- CNC milling slotting operations
- Precision component separation
- Automotive parts machining
- Aerospace component manufacturing
- Mold and tooling applications
- Other high-accuracy machining processes
The 120-tooth design provides a fine cutting action, making it ideal for applications requiring low cutting vibration, excellent surface quality and precise slot dimensions.
Custom Solid Carbide Slitting Saw Manufacturing
We specialize in manufacturing customized solid carbide slitting saws according to customer drawings and machining requirements.
Available customization options include:
- Diameter and thickness
- Bore size and hub design
- Tooth number and tooth geometry
- Straight tooth, alternate tooth, staggered tooth and full radius tooth designs
- Custom coatings for different materials and cutting conditions
With flexible production capability, we support customers from prototype development to repeat production orders for special cutting tool requirements.
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